Land Rover Discovery II ARB Deluxe Bull Bar Installation Instructions

Applies To:

Item: 9459D2
Fits: Discovery Series II | '99 - '02

To place the winch motor in the correct location, the winch motor must be rotated 90 degrees, in a clockwise direction when viewed from the motor end. Place the winch on its end and remove the 2 motor retaining bolts. Gently raise the motor just enough to rotate it. Do not completely remove the motor and avoid damaging the gasket. Refit all bolts and tighten. Refer to diagram 3.

Drill the roller fairlead as show in diagram 4 then assemble into the front of the bull bar. Lift the winch into place and using the 3/8" washer supplied in the fitting kit and the bolts and spring washers supplied with the winch, bolt securely into position. NOTE: The gearbox is on the Left hand side. The winch cable spools from the bottom.

Winch Bars Fitting the 10,000lb Winch:

Remove the cover of the control box, disconnect the two heavy short black cables and the heavy short red cable and replace with the corresponding cables supplied. Insert the two 1/4" x 1" bolts into the base of the control box and fix in place with 1/4" nuts, flat washers and spring washers. Replace the cover, then fit the control box to the control box bracket using the two 1/4" nuts, washers and spring washers. Then bolt the control box bracket to the bull bar using the M8 x 20mm bolts, flat washers and flange nuts supplied. Refer to Diagram 1.

To place the winch clutch handle in a convenient location, the winch gearbox must be rotated 1 hole spacing, 72 degrees, in a clockwise direction when viewed from the gearbox end. Place the winch on its end and remove all gearbox bolts. Gently raise the gearbox just enough to rotate it. Do not completely remove the gearbox and avoid damaging the gasket. Refit all bolts and tighten. Refer to Diagram 4.

To place the winch motor in the correct location, the winch motor must be rotated 180 degrees. Place the winch on its end and remove the 2 motor retaining bolts. Gently raise the motor just enough to rotate it. Do not completely remove the motor and avoid damaging the gasket. Refit all bolts and tighten. Refer to Diagram 5.

1  2  3 

Complete Product Instructions List Page