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Land Rover Discovery II ARB Deluxe Bull Bar

Applies To:

Item: 9459D2
Fits: Discovery Series II | '99 - '02

Kit includes

• 1 - Impact Absorber Left Hand Side
• 1 - Impact Absorber Right Hand Side
• 8 - M10 25mm Bolts
• 8 - M10 Spring Washers
• 8 - M10 Flat Washers
• 2 - M10 x 130mm Bolts
• 2 - M10 Nuts
• 4 - M10 Flat Washers
• 2 - M10 Spring Washers
• 4 - 7/16" x 4.5" Bolts
• 4 - 7/16" Nuts
• 4 - 7/16" Spring Washers
• 4 - 7/16" Flat Washers
• 8 - 7/16" Flat Washers
• 2 - M6 x 16mm Bolts
• 2 - M6 Flat Washers
• 2 - M6 Flange Nuts
• 2 - M6 x 20mm Bolts
• 2 - M6 Flat Washers
• 2 - M6 Flange Nuts
• 2 - Buffers
• 4 - M8 Flange Nuts
• 1 - ARB Indicator kit (Contains left and right)
• 8 - Cable ties

For the winch bull bars only:

• 4 M10 Flat Washers
• 4 - 7/16" Flat Washers
• 1 - Control box bracket
• 2 - M8 x 20mm Bolts
• 2 - M8 Flange Nuts
• 2 - M8 Flat Washers
• 2 - 1/4" x 1" Bolts
• 4 - 1/4" Nuts
• 4 - M6 Flat Washers
• 2 - Battery lead - black
• 1 - Battery lead - red
• 2 - M10 25mm Bolts
• 2 - M10 Spring Washers
• 4 - M10 Flat Washers
• 2 - M10 Nuts

IMPORTANT: This bull bar and its mounting system is intended for an airbag equipped vehicle. This bull bar MUST be fitted in accordance with these instructions. Failure to do so could affect occupant safety. In the event of damage to ANY bull bar component, contact your nearest authorized ARB stockiest. Repairs or modifications to the Impact Absorption System MUST NOT BE ATTEMPTED.

For Winch Bars: When fitting the 10,000lb winch, ARB recommend that an Old Man Emu suspension kit be installed due to the increased weight and subsequent reduction in ground clearance.

TOOLS REQUIRED:

• Basic tool kit
• Level
• Tape measure
• Drill
• 6mm and 10mm drill bits

Fitting procedure

Undo the fasteners retaining the bumper bar and aluminum chassis extensions and slide forward sufficient to disconnect the headlight washer hose at the washer bottle, then remove the bumper bar.

Remove the headlight washers and hose from the bumper bar and fit to the bull bar. Make sure the tubing is fed through the bull bar then cable tie in place.

Fit the turn signal indicators supplied into the bull bar. NOTE: Refer to the instructions supplied with the turn signal indicator kit.

Winch Bars: Fitting the 8 or 9,000lb Winch Fit the control box to the control box bracket using the two 1/4" nuts, washers and spring washers. Bolt the control box bracket to the bull bar using the M8 x 20mm bolts, flat washers and flange nuts supplied. Refer to Diagram 1.

To place the winch clutch handle in a convenient location, the winch gearbox must be rotated 2 hole spacings, 144 degrees, in an anti-clockwise direction when viewed from the gearbox end. Place the winch on its end and remove all gearbox bolts. Gently raise the gearbox just enough to rotate it. Do not completely remove the gearbox and avoid damaging the gasket. Refit all bolts and tighten. Refer to Diagram 2.

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